Diamond Saw Blade

Your Professional Diamond Saw Blade Supplier

 

 

Our goal is to become your true partner in the field of diamond saw blade in China. Acome Machinery Co.,Ltd. (Acome) is a professional endless steel belt manufacturer, which is one of technology innovation enterprises with R&D,production and sales. Acome has introduced many types of processing equipments and detection instruments. Our company is committed to applying advanced manufacturing technology and strict quality control standards to every product. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 

 

 

 

 

Why Choose Us

 

 

Product application

Acome professionally tend to manufacture endless steel conveyor belts,band saws, ultra-thin tubes, diamond tools and precision machined parts, for varieties of industrial applications. Acome's products involved in automative, machinery, texile and other fields.

 

Product market

There are sales branch offices or partners in America, Canada, India,Taiwan and Eastsouth Asia countries. Successfully we have owned many customers of overseas endless steel belts market.

 

Our service

The company has a professional sales team to provide you with high-quality pre-sales consulting services. During the order production process, customers can communicate with us at any time to understand the production progress. At the same time, we provide high-quality after-sales service to meet the different needs of customers.

 

 

Advantages of Diamond Saw Blade

 

1. Superior cutting performance

Diamond saw blades are renowned for their superior cutting performance, which sets them apart from conventional cutting tools. The key advantage lies in the use of industrial-grade diamonds embedded in the blade’s segments.

2. Extended lifespan

One of the most significant advantages of diamond saw blades is their extended lifespan compared to traditional cutting tools. Conventional blades, such as abrasive discs or carbide-tipped blades, tend to wear down quickly when used on hard materials like concrete, requiring frequent replacements.

3. Versatility

Diamond saw blades are incredibly versatile and can be used for a wide range of concrete cutting applications. Whether it’s cutting through reinforced concrete, asphalt, brick, or stone, diamond blades can handle the task with ease.

4. Faster cutting speed

Another significant advantage of diamond saw blades is their ability to cut through concrete at faster speeds compared to traditional cutting methods.
Reduced noise and vibration: Diamond saw blades are designed to minimise noise and vibration during the cutting process, providing a quieter and smoother cutting experience.

5. Environmentally friendly

In addition to their cutting performance, diamond saw blades are environmentally friendly compared to traditional cutting methods. Traditional cutting tools, such as abrasive discs, can generate a significant amount of dust and debris during operation, posing health hazards to workers and polluting the environment.

 

Applications of Diamond Saw Blade

Construction industry: One of the primary domains where diamond saw blades shine is in the construction industry. They are extensively used for cutting concrete, asphalt, reinforced steel, and other robust materials. From highways to skyscrapers, diamond saw blades play a pivotal role in shaping the modern urban landscape.


Manufacturing sector: In the manufacturing sector, diamond saw blades are indispensable for cutting hard and brittle materials such as ceramics, glass, and composite materials. These blades are used in the production of tiles, glass panels, electronic components, and a myriad of other products.

Stone industry

In the realm of craftsmanship and artistry, diamond saw blades find extensive use in shaping natural stones. Sculptors, artists, and stone craftsmen rely on these blades to carve intricate sculptures, decorative elements, and architectural details.

Woodworking and metalworking

Diamond saw blades are not limited to hard materials; they also find applications in woodworking and metalworking industries. Woodworkers utilize them for cutting dense and exotic woods, ensuring smooth and precise cuts for furniture, flooring, and intricate woodcraft.

Gemstone cutting

In the world of gemology, where precision is paramount, diamond saw blades are essential tools for cutting and shaping precious gemstones. From diamonds to emeralds, these blades are employed to create facets, enhance brilliance, and reveal the intrinsic beauty of gemstones.

 

Types of Diamond Saw Blade

 
 
01
 

Continuous rim diamond saw blades

Continuous rim diamond cutting blades are generally made by sintering method. The bronze binder is commonly used as the basic carcass material. Water must be added during cutting to ensure the cutting effect, continuous rim cutting blades also include the type of cutting gap of the rim with a laser.

 
02
 

Segmented rim cutting blade

The segments are disconnected, the cutting speed is fast, suitable for both dry and wet cutting.

 
03
 

Turbo rim cutting blade

Combining the advantages of the previous two, the segment continuously presents a turbine-like uniform convex and concave, which improves the cutting speed and increases the service life.

电镀金刚石带锯片

 

Specification of Diamond Saw Blade

 

Name

Diamond saw blade

Material

Carbon steel

Diameter

0.22,0.25,0.32,0.37,0.42mm

Diamond grit size

30~40um

Max length

50KM

 

Manufacturing Methods for Diamond Saw Blades

 

 

Cold pressing sintering method: The diameter of diamond saw blades manufactured by cold pressing sintering method is generally below 400 millimeters due to limited manufacturing technology. The diamond saw blade using this manufacturing process often ensures stable operation when cutting difficult profiles such as granite, mixed hard soil, asphalt, etc.


Hot press welding method: For enterprises producing diamond saw blades, in order to ensure stable production, they often choose hot press welding method at present. This method of manufacturing diamond saw blades is currently the most popular method. Meanwhile, compared to the cold pressing welding method, this manufacturing method can produce diamond saw blades with a larger diameter.


Rolling method: Diamond saw blades manufactured by rolling method have relatively low manufacturing cost, and diamond saw blades produced by this manufacturing process are generally used for sawing materials such as clocks, gemstones, bearings, etc.


Gear insertion method: As the name suggests, the inlay method is to embed diamond sawteeth on the tooth seat of the saw blade substrate. The diamond saw blade produced by this manufacturing process is thinner, with the sawteeth appearing discontinuous in the outer circle and firmly embedded in the wheel rim.

 

2

 

Precautions for Use Diamond Saw Blade

Use an angle grinder with a safety cover and a cutting machine with a safety cover. Wear protective glasses, masks, earplugs, gloves, and dustproof clothing. The diamond bladeshould be used below the high use cycle speed and high use number of revolutions.

 

The side of the diamond cut blade cannot be used. Use the correct flange. Without enhancement: 1/3 or more; with enhancement: 1/4 or more.

 

Before using, need to confirm that the resin cutting sheet has no missing edges, no cracks, no cracks, etc. Store the diamond saw blade in a place without direct sunlight and moisture, and place it horizontally.

 

Before starting to use the diamond saw blade, please idle for one minute before using it. When replacing a new type of diamond saw blade, please idle for 3 minutes before using it. Firmly fix the object to be cut. If the inner diameter of the ultra-thin cutting blade is small and does not match the equipment, please do not change the aperture of the diamond saw blade.

 

Customizable Options of Diamond Saw Blade

 

 

We offers a range of customizable options, including various sizes (105mm, 115mm, 125mm, or customized), blade thickness (1.2/1.4/1.8/2.0mm), and width (8/10mm), allowing users to tailor the product to their specific needs.

The product features a high-speed, straight smooth edge, and is made from high-quality materials, ensuring a long lifespan and efficient performance. With a hot-pressed process, this product boasts a robust and durable construction, making it suitable for heavy-duty use in various industries.

 

Packaging and Shipping of Diamond Saw Blade

 

Packing

Wooden case / Carton / Bulk / Individually Packaged / Customized

Shipping

Container transport, by sea.

 

 

FAQ

 

Q: Will a diamond blade break?

A: Diamond blades with a bond too hard for the material to be cut can cause excessive wear of the blade and the loss of segments. Heavily worn or damaged flanges can cause a twisting of the blade and segments to be torn off.

Q: What is the difference between a diamond blade and a masonry blade?

A: A masonry blade is comparable to a diamond blade, but it has fewer diamonds and a softer bond. Bricks and blocks are among the softer materials they can cut through without rapidly dulling the blade.

Q: Can a diamond blade cut rebar?

A: While it is possible to cut through concrete with rebar using diamond blades and a concrete wet cutter, it is a job that is usually best left to the pros.

Q: How long do diamond saw blades last?

A: Diamond blades can last anywhere from 10 hours to over 100 hours of use, depending on how you use them. Each blade has a different quality, bond, specialty, and more. Some diamond saw blades are crafted for cutting through different materials, such as concrete.

Q: Will a diamond saw blade cut glass?

A: First of all, its delicate touch allows to cut very thin and fragile glass tiles. This blade is equipped with a special continuous rim with fine grane diamonds and a copper-made body. These technical characteristics avoid chipping also on thick glass tiles.

Q: What are the parts of a saw blade?

A: The teeth, gullets, blade width, and tooth material considerations all play a crucial role in the blade's performance. First up, we have blade teeth and shapes. The blade teeth and shapes are the ones responsible for making those precision cuts in your material.

Q: What are diamond saw blades made of?

A: These blades consist of a steel core (the base is steel plate, unlike that of the wires used in diamond wire saws) and diamond segments, which are made by combining synthetic diamond crystals with metal powder and then sintering them.

Q: Can you sharpen a diamond blade?

A: Choose your diamond blade sharpening stone. If you are not familiar with the technique, your best shot is to use a rubbing stone or a specific dressing stone for diamond blades. If you have a grinding wheel or a tool made of silicon carbine at home, you might as well use it.

As one of the most professional diamond saw blade manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to wholesale customized diamond saw blade made in China here from our factory.

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